Equipment in the field of lightweight construction and lightweight mechanics

Building infrastructure

Gantry crane with maximum load 5 t
Forklift with maximum load 1500 kg
hand lift truck with maximum load 2 t
Maximum electrical power available 100 kW
Crane hook height 4 m
Door opening 4 m x 4 m

Biaxial Testing Machine

Biaxial testing machine, 4 x 50 kN (hydropulser)
Force measuring sensor: HUPPERT, type: 1020 AE 50KN
Valves: Mannesmann Rexroth: 4WS.E2ED10-50/20B9ET315K31EV
Cylinder: Steinhoff PZN 50-130/S/IND

Universal Tensile Testing Machine Zwick Z150

Maximum test load approx. 150 kN
free column passage 640 mm
free specimen height 1300 mm
Fine strain extensometer multiXtense
2x DCSC cards for external sensors
1x ACSC card for external sensors
1x analogue output; several digital inputs and outputs
2x amplifier cards for incremental transducers
Integrated temperature chamber (-90 °C to 360 °C)
T-slot clamping field
testXpert II software (all test specifications enabled)
various strain, force and displacement sensors are available

Magnetic High-Frequency Pulsator SincoTec Power Swing Mag Professional

Maximum force range ±50 kN
Free column passage 530 mm, sample chamber height 900 mm
Frequency range from 50 Hz to 300 Hz
Maximum dynamic displacement amplitude 2 mm
Various clampings for round and flat specimens as well as components
Extensive software equipment
Low energy consumption of max. 4 kW

Electro-Mechanical Resonance Pulser Schenck PHQ

[Translate to Englisch:] Elektro-mechanischer Resonanzpulser Schenck PHQ

Maximum force range ±60 kN
Free column passage 600 mm, sample chamber height 800 mm
Frequency range up to max. 40 Hz
Maximum dynamic displacement amplitude 5 mm
Various clampings for round and flat specimens as well as components
Low energy consumption of maximum 1 kW

Residual stress gauge via borehole method

RS-200 Residual stress drilling rig from Vishay
with alignment microscope, high-speed air turbine and micrometer drilling depth adjustment
RS-200-H-Drill software for evaluation
4-channel measuring amplifier

Servo-hydraulic Test Field

Clamping field (2.5 m x 6 m), load frame and load bracket
65 t swinging foundation on air springs, adjustable load frame
Hydraulic power unit (160 l/min)
4 connection units, 4 control channels
16 "variable" measuring amplifiers

Hydropulser 25 kN

with temperature chamber -40 °C up to 180 °C

Hydropulser 100 kN

can be fitted with 25 kN and 100 kN cylinders and associated force transducer
currently equipped with 25 kN cylinder

Hydropulser 63 kN

with temperature chamber -100 °C to 350 °C
can be universally equipped with 7 kN, 25 kN and 63 kN cylinders
currently equipped with 7 kN cylinder

Actuators

Hydraulic cylinder

2x PL F7H: 7 kN
2x PL 10H: 10 kN
1x PL 10N: 10 kN
1x PL 16N: 16 kN
2x PL 25K: 25 kN
2x PL 63N: 63 kN
1x PL 160K: 160 kN

1 hydraulic motor (0.9 kNm) (H: 40 mm; K: 100 mm; N: 250 mm total stroke)

Servo Valves

5 lpm/35bar:

Moog G761-3014A
2x Servostar 550-0432

10 lpm/35bar: Servostar 550-0431
19 lpm/35bar: 2x Moog D760-317A
40 lpm/35bar: 2x Moog G761-3014A
65 lpm/35bar:

4x Moog G761-3015A
3x Moog D760-380A
2x Servostar 550-0284

Electrodynamic Vibration Test System TIRA vib

Vibration test system with 8 kN nominal force (sine) and 16 kN nominal force (shock)
Frequency range up to 3 kHz
maximum vibration displacement 51mm
maximum payload 150 kg
Multi-channel control system and evaluation software
Sliding table with clamping surface 610 mm x 610 mm

Measuring Amplifier System HBM MGC+

With the following measuring amplifiers:

5x ML 801
4x ML 10B
1x ML 460
2x ML 55B

And the following connections:

4x AP 815
1x AP 835
4x AP 01i
1x Ap 460
2x AP 08
1x AP 809
1x AP 801

Measuring Amplifier: CANhead (CB1016-120, CA1030, CANHEADdirect)

[Translate to Englisch:] Messverstärker CANhead

2x available
10 inputs for 120 Ohm strain gauge in 4-wire technology via RJ45 socket
Accuracy class 0.1
Measuring ranges for strain gauges 20; 10; 4 mV/V
Measuring rate 1/s to 300/s with filter 0.04 to 20 Hz (Bessel) adjustable
CAN-USB converter for direct connection of up to 5 CANHEAD measuring amplifiers to the PC

Image Correlation System GOM Aramis 3D 12M

Frame rate 24 Hz
Camera resolution 4096x3072 pixels
Strain measurement range 0.01 % to > 100
Strain measurement accuracy up to 0.01 %.
Lenses with 50 mm and 35 mm focal length available

Image Correlation System GOM Aramis 3D 1.3M

Camera resolution 1280 x 1024 pixels
maximum frame rate 12 Hz
strain measurement range 0.1 % to >100 %
Lenses with 17 mm and 50 mm focal length available

Microscope Leica DVM 2000

Number of pixels 1624 × 1236
Colour depth 3 × 12 bit
Max. scalable resolution (PC only) 2436 × 1854 pixels
Fast live image with up to 29 frames/second
Firewire-B and C-mount interface
eliminates interfering surface reflections
automatic image analysis to determine phase fractions, grain sizes, particles etc.
2 dimensional

Microscope Leica MZ16

Light source KL1500LCD
Camera DFC320
Software IM50 Version 4 Release 117

Extensometer

Crack propagation transducer

Sandner EXRC 5+6u; Measuring base: 5 mm; Measuring distance: +6 mm -3 mm; -270 °C bis 300 °C

Transverse strain transducer

Sandner EXD 8-0,5u; Measuring base: 7 mm; Measuring distance: ±0,5 mm; -270 °C bis 300 °C

Axial strain transducer

2x Sandner EXA 10-0,5x; Measuring base: 10 mm; Measuring distance: ±0,5 mm; -80 °C bis 120 °C
Sandner EXA 25-10u; Measuring base: 25 mm; Measuring distance: ±10 mm; -270 °C bis 300 °C;
Sandner EXA 20-10u; Measuring base: 20 mm; Measuring distance: ±10 mm; -270 °C bis 300 °C
2x Sandner EXA 10-1u; Measuring base: 10 mm; Measuring distance: ±1 mm; -270 °C bis 300 °C
Sandner EXA 20-1,25u; Measuring base: 20 mm; Measuring distance: ±1,25 mm; -270 °C bis 300 °C